Tubeless boilers (tubeless furnaces and blades)

Features and characteristics

– Fuel: DO, FO or GAS oil
– Fast steam generation
– Operating mode, automatic control: Combustion, water supply, shallow protection, vapor pressure limit, fire control in the combustion chamber.

D-shaped water-tube boilers are popular with many businesses

Boilers have an operating pressure of up to 180 bar and steam output in industrial plants can reach about 300 tons/h, in thermal power plants up to 2000 tons/h. Boilers of this type use combustion heat of gas, oil, coal, biomass… and are equipped with feed water heaters, economizers, superheaters, and superheaters.

Insurance

DETAILS	TIME
Electrical control system	01 year
Engine	02 years
Case body	05 years

Features and characteristics

D-shaped water-tube boilers are popular with many businesses

Bảo hành

DETAILS	TIME
Electrical control system	01 year
Engine	02 years
Case body	05 years

Boiler model KS – TLS has no tube, the combustion chamber is completely immersed in water. Oil/gas combines with air and burns inside the riser combustion chamber to produce high-temperature combustion products (smoke), after moving out of the furnace pipe is pass 1. Smoke continues to move outside the pipe through the wall. The wings pass through pass 2 and pass 3 to transfer heat to the water to generate steam, the smoke reduces the temperature and then enters the chimney to discharge the burned product to the environment. KS-TLS boiler has a pressure of 10-15 bar, maximum capacity of 1 ton/h. The installation area is compact and the lifetime of the furnace is very large compared to coal, biomas and biomass fuel furnaces, etc. The efficiency is> 95 compared to the design load of 80%, so it is trusted by many enterprises and factories. use.

Furnace body

Boiler body, floor use heat resistant steel A515 – Gr.70, A516 – Gr.70 according to American standards.

The boiler body is automatically welded by advanced welding methods.

The boiler body is covered with Rockwool insulation with a density of 120kg/m3, and the outside is covered with 304 stainless steel.

The oven body is optimally designed, with a cleaning hole along the body of the oven for easy cleaning during use.

Main equipment included

Electrical control cabinet: PLC, HMI and SCADA control devices (on request) have the function of receiving errors of boiler control devices. In addition, it also warns the boiler operator that it is time for routine maintenance. The electrical equipment in the electrical cabinet uses Europe and Japan.

Water pump cluster: Including two pumps from G7 countries, the pump is run alternately to avoid over-capacity or damage. Large capacity furnaces are equipped with an inverter to control the pump to avoid power consumption and reduce pump life.

Water treatment system: The boiler system is equipped with a water softening system, which improves steam quality, reduces blowdown time and deposits inside the boiler, and increases boiler life. In addition, the company’s large capacity furnaces are equipped with a degassing tank, to remove oxygen insoluble in water before supplying it to the boiler.

Burners: In KS-W boilers, burners of Oil/Gas are used from: Weishaut, Riello, Olympia from Germany, Italy and Japan. The noise of the boiler is less than 85dB, 2m from the furnace house. This type of furnace has a horizontal burner to increase equipment life.

Exhaust smoke treatment system: The KS-W furnace system is installed with an exhaust smoke treatment system to achieve exhaust gas quality according to the QCVN 19:2009/BTNMT standard of the Ministry of Natural Resources and Environment.

Included accessories: Including valves and manometers, control switches from G7

Quality

Calculation & design: According to ASME, EC, AS standards.

Manufacturing process: According to TCVN (TCVN 7704 – 2007; TCVN 6413 – 1998; TCVN 8366 – 2010)

Input materials with full CO and CQ certificates are tested before use. Welds are welded by automatic welding machine, non-destructive testing, ultrasonic and magnetic testing, penetration testing. Fully pressure tested, test pressure is equal to 1.5 times design pressure.

Hydrostatic test will be carried out for strength test and boiler body sealing test. The test pressure is 1.5 times the design pressure. The testing process is under the direction of experts of the pressure equipment testing center. Test results serve as the basis for issuing inspection dossiers for boilers.

Application

Textile factory
Food and Beverage Factory
Chemical factory
Paper factory
Plastic factory
Garment factory
Oil refining
Factory shoe making
Printing plant
School
Hotel
etc….

MÃ HIỆU MODEL	KS-TLS160	KS-TLS300	KS-TLS500	KS-TLS750	KS-TLS1000

Nhiên liệu	Dầu DO,LPG, CNG
Công suất nhiệt	16HP	30HP	50HP	75HP	100HP
Năng suất hơi (kg/h)	160	300	500	750	1000
Áp suất thiết kế (kgf/cm2)	10	10	10	10	10
Tiêu hao nhiên liệu dầu DO (kg/h)	12	21	35	52,5	70
Tiêu hao nhiên liệu gas LPG (kg/h)	10	18	29	44	58
Tiêu hao nhiên liệu gas CNG (kg/h)	12	21	35	52,5	70
Hiệu suất (%)	95	95	95	95	95
Van hơi chính	DN25	DN25	DN40	DN50	DN65
Van cấp nước	DN15	DN20	DN20	DN20	DN25
Van một chiều	DN15	DN20	DN20	DN20	DN25
Van an toàn	2xDN20	2xDN20	2xDN20	2xDN25	2xDN25
Van xả đáy	DN20	DN20	DN25	DN25	DN32
Đường kính ống khói	180	200	250	280	320
L	1350	1500	2000	2500	2950
W	1050	1100	1400	1700	2000
H	1500	1900	2800	3000	3200

Tubeless boiler

Features and characteristics

Insurance

Features and characteristics

Bảo hành

Introduce

Structure

Furnace body

Main equipment included

Application & Quality

Quality

Application

Specifications

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