The importance of boiler maintenance:
Industrial boilers, like many other industrial machinery and equipment, are classified as having relatively high continuous working time. Therefore it needs regular monitoring and maintenance of the boiler, besides it needs to have a regularly scheduled maintenance care schedule.
Regarding the cleaning and maintenance for industrial boilers, in fact, the units used by the units have very different regulations with very different times. In some places, once every 1-2 months, there are places for more than 1 year, and there are even places where there is no concept of maintenance. Only when there is a problem causing damage, then repair and maintenance can be carried out.
The maintenance and maintenance for boilers – industrial boilers is a job that does not take too much time and effort, but it brings great benefits, which are:
– Helps boilers – industrial boilers operate more safely
– Helps increase efficiency for boilers – industrial boilers, using more fuel economically.
– Helps boilers – industrial boilers operate more safely
– Minimize downtime in the production process. If the repair and replacement of equipment for the boiler takes a long time when there is a major breakdown, it can greatly affect other production lines.
– Increase the life of boilers – industrial boilers.
During what period should boiler maintenance and maintenance be carried out?
Cleaning the boiler
– To clean the boiler depends on many decisions of the user. However, according to the recommendation, it should be done every 3-6 months
– Boiler cleaning – boilers are usually done by chemical methods, combined with manual mechanics through the water pipe cleaning door and cleaning under the furnace belly.
Boiler maintenance
– For industrial boilers that are operated continuously, it is recommended to re-check the entire boiler once a month. In which, pay attention to the following parts the most such as: Valves, water pipes, manometers, fire pipes, steam pipeline systems to see if there is any leakage? Inspection and treatment of ash and slag. Observe and check logs for sagging, burning, damage to heat-resistant screeds, exhaust fan components, water treatment system, blowdown.
– Time for regular maintenance and operation of boiler is recommended from 3 to 6 months/time.
– Boiler maintenance must be performed by a person with specialized training and certain knowledge about boilers – industrial boilers. If safety components are involved in order to qualify for operation, it is necessary to consult a competent unit for inspection and certification in accordance with legal regulations.
Things to do in the maintenance and maintenance of industrial boilers:
– Conduct cleaning of fire contact surfaces to remove layers of rust and dust with a soft brush, wire brush or use a high-powered vacuum cleaner.
– Clean smoke lines: Inspect smoke lines and chimneys, clean dust.
– Cleaning of water contact surfaces: Open the doors to clean the boiler, wash all surfaces in contact with water.
– Conduct a test of the tube: See if the display glass is blurred, cracked, the measurement lines are lost, the display is not clear, replace it.
– Check the safety valve again, if it is abnormal, the use time is more than 6 months, it should be re-checked.
– Check and re-tighten the connectors of the power cords
– Check and tighten the connections of the steam pipeline
After cleaning, repairing and replacing damaged parts of the boiler, reinstall it and do a general check once more to make sure all the boiler parts are ready to go. re-operate the boiler.
KS – Boiler specializes in manufacturing, installing and maintaining industrial boilers:
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Hotline: 1900 055 595
Website: https://ks-boiler.com
Office address: No. 9A, Street 73, Tan Quy Dong Residential Area, Tan Phong Ward, District 7, HCM.